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G-unit

1.9l Rs2G60 edition one oem+

50 posts in this topic

Flowed throttle boady :
 
[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC00803_zpsfd1621ff.jpg.html]DSC00803_zpsfd1621ff.jpg[/URL]
 
Oem vs flowed :
 
[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC00805_zps69f8a208.jpg.html]DSC00805_zps69f8a208.jpg[/URL]
 
Intake maniflod / oem vs flowed :
 
[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC00763_zps1f1be0c4.jpg.html]DSC00763_zps1f1be0c4.jpg[/URL]
 
Cilinder head / oem vs flowed :
 
[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC00762_zpse4cd4bd4.jpg.html]DSC00762_zpse4cd4bd4.jpg[/URL]
 
oem intake :
 
[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC00768_zps3e58e8a1.jpg.html]DSC00768_zps3e58e8a1.jpg[/URL]
 
flowed :
 
[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC00771_zps257738da.jpg.html]DSC00771_zps257738da.jpg[/URL]
 
oem exhaust :
 
[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC00781_zpsd9871d06.jpg.html]DSC00781_zpsd9871d06.jpg[/URL]
 
flowed
 
[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC00774_zps31bf40e7.jpg.html]DSC00774_zps31bf40e7.jpg[/URL]
 
[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC00780_zps95a0d2d7.jpg.html]DSC00780_zps95a0d2d7.jpg[/URL]
 
[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC00779_zpse370de41.jpg.html]DSC00779_zpse370de41.jpg[/URL]
 
oem valves and valve seats :
 
[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC00792_zps2c9973d6.jpg.html]DSC00792_zps2c9973d6.jpg[/URL]
 
oversize valves and valve seats :
 
[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC00793_zps7409ccf1.jpg.html]DSC00793_zps7409ccf1.jpg[/URL]

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Adjusting the correct gap on top compression rings

 

[URL=http://s1156.photobucket.com/user/BeljoG60/media/20150104_134029_zpsb898f328.jpg.html]20150104_134029_zpsb898f328.jpg[/URL]

 

[URL=http://s1156.photobucket.com/user/BeljoG60/media/20150104_135432_zpsfe8abb16.jpg.html]20150104_135432_zpsfe8abb16.jpg[/URL]

 

[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC00880_zps9f7224e5.jpg.html]DSC00880_zps9f7224e5.jpg[/URL]

 

bottom end :

 

[URL=http://s1156.photobucket.com/user/BeljoG60/media/20141230_183424_zps526b8954.jpg.html]20141230_183424_zps526b8954.jpg[/URL]

 

[URL=http://s1156.photobucket.com/user/BeljoG60/media/20150105_212757_zps791fb5e9.jpg.html]20150105_212757_zps791fb5e9.jpg[/URL]

 

[URL=http://s1156.photobucket.com/user/BeljoG60/media/20150105_213130_zps6a1f469d.jpg.html]20150105_213130_zps6a1f469d.jpg[/URL]

 

Almost ready ... ;)

 

[URL=http://s1156.photobucket.com/user/BeljoG60/media/20150212_161506_zps4a57a2ce.jpg.html]20150212_161506_zps4a57a2ce.jpg[/URL]

 

[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC00920_zpsd9bfd893.jpg.html]DSC00920_zpsd9bfd893.jpg[/URL]

 

[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC00919_zps1977a429.jpg.html]DSC00919_zps1977a429.jpg[/URL]

 

Just a few more things and he goes under the hood... :)

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Hy G60 freaks...
 
I been working a lot on my G60 , so I want to share photos with you..
 
Gear box from 1.8T (180 hp )  EHA, with 4 i 5 gear from G60 ( AYC )
 
[url=http://s1156.photobucket.com/user/BeljoG60/media/20150112_135809_zps73787df6.jpg.html]20150112_135809_zps73787df6.jpg[/url]
 
 
[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC00925_zps0cf0b2a6.jpg.html]DSC00925_zps0cf0b2a6.jpg[/url]
 
 
1 br. gear longer 8 km/h
 
2.br  longer         9 km/h
 
3. br  longer        6 km/h
 
4. br   longer        2 km/h
 
5. br longer            2 km/h
 
 
4 i 5 are slightly longer becouse of final ration , the 1.8t 3.647 , G60 3,684
 
 
Injection :
 
Injectors from saab turbo , 360 cc na 3 bar. serviced and tested , one have a small correction so I bougt a new.
 
 
[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC00908_zpse2a1cc23.jpg.html]DSC00908_zpse2a1cc23.jpg[/url]
 
Kr pump in tank , small catch tank, bosch 044 , fuel filter from Kr
 
[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC00926_zps3um1muw3.jpg.html]DSC00926_zps3um1muw3.jpg[/url]
 
 
I put the  tank from 16v , it is easy for installation in tank pump..
 
 
[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC00927_zpsjurpu86w.jpg.html]DSC00927_zpsjurpu86w.jpg[/url]
 
Finally .... 
 
[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC00932_zpsxsnpili9.jpg.html]DSC00932_zpsxsnpili9.jpg[/url]
 
[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC00930_zpsybhpezif.jpg.html]DSC00930_zpsybhpezif.jpg[/url]
 
[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC00934_zpsxsows8el.jpg.html]DSC00934_zpsxsows8el.jpg[/url]
 
[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC00938_zpse2e0egdu.jpg.html]DSC00938_zpse2e0egdu.jpg[/url]
 
The little Peter is confused becouse of yellow lights..
 
[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC00946_zpszg5uucx0.jpg.html]DSC00946_zpszg5uucx0.jpg[/url]
 
[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC00954_zpsxmt6uywl.jpg.html]DSC00954_zpsxmt6uywl.jpg[/url]
 
 
[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC00957_zpscfr2qt4d.jpg.html]DSC00957_zpscfr2qt4d.jpg[/url]
 
[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC00956_zpsqev16g1o.jpg.html]DSC00956_zpsqev16g1o.jpg[/url]
 
He is alredy started... running well...
Now I have to work out the engine, and adjust the ingnition and fuel and lots of small details..
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One of the frist drive and sound tests...

 

https://www.youtube.com/watch?v=B9YnpPYIzLY

 

https://www.youtube.com/watch?v=H_SUQFyOuh4

 

https://www.youtube.com/watch?v=-VD2Fljkzx4

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The car is rolling, made 2000 km :)

 

A few photos from trip to VAG meet in Croatia :

 

[URL=http://s1156.photobucket.com/user/BeljoG60/media/20150612_160150_zpsntzz4xuu.jpg.html]20150612_160150_zpsntzz4xuu.jpg[/URL]

 

[URL=http://s1156.photobucket.com/user/BeljoG60/media/20150613_125009_zpscgftdw6g.jpg.html]20150613_125009_zpscgftdw6g.jpg[/URL]

 

[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC01007_zpsiion1zky.jpg.html]DSC01007_zpsiion1zky.jpg[/URL]

 

[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC00970_zpsqudgayxk.jpg.html]DSC00970_zpsqudgayxk.jpg[/URL]

 

[URL=http://s1156.photobucket.com/user/BeljoG60/media/IMG_0137_zpslh88btwo.jpg.html]IMG_0137_zpslh88btwo.jpg[/URL]

 

[URL=http://s1156.photobucket.com/user/BeljoG60/media/IMG_0135_zps8zg3bai6.jpg.html]IMG_0135_zps8zg3bai6.jpg[/URL]

 

[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC01034_zpscz63wvhj.jpg.html]DSC01034_zpscz63wvhj.jpg[/URL]

 

 

My G60 was second the best Mk2 Golf of the show..

 

[URL=http://s1156.photobucket.com/user/BeljoG60/media/20150615_065116_zps3eoqtacb.jpg.html]20150615_065116_zps3eoqtacb.jpg[/URL]

 

 

 

Car runs excellence

 

short video vs friends mk1 1.8t 

 

https://www.youtube.com/watch?v=IAlr928j3lg

 

The mk1 is without interior 

 

- AGU, sls stage ecu

- 3 inch dp

- Sprinter fmIC

- intake

- CHA gearbox

- NOS system 75 hp

 

( he was not using nos on this race )

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Back in box.... :)

 

[url=http://s1156.photobucket.com/user/BeljoG60/media/20150617_151955_zpsvupunzo5.jpg.html]20150617_151955_zpsvupunzo5.jpg[/URL]

 

Time for reubild my G-lader ( 30 tkm 68 mm pulley )

 

[url=http://s1156.photobucket.com/user/BeljoG60/media/20150617_151915_zpsquydhlej.jpg.html]20150617_151915_zpsquydhlej.jpg[/URL]

 

[url=http://s1156.photobucket.com/user/BeljoG60/media/20150617_154854_zpsqbbrfqal.jpg.html]20150617_154854_zpsqbbrfqal.jpg[/URL]

 

[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC01041_zpsucbyoai5.jpg.html]DSC01041_zpsucbyoai5.jpg[/URL]

 

[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC01045_zpsugkslwvf.jpg.html]DSC01045_zpsugkslwvf.jpg[/URL]

 

[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC01044_zps48dxp2qd.jpg.html]DSC01044_zps48dxp2qd.jpg[/URL]

 

2009 I made Rs2 G-lader in SLS, now this rs2 goes on shelves together with one oem G-lader

 

[url=http://s1156.photobucket.com/user/BeljoG60/media/20150617_172440_zpszrn5ilom.jpg.html]20150617_172440_zpszrn5ilom.jpg[/URL]

 

 I will made G65  from one of mine oem G-lader... ;)

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Love this car. Some great engine mods. 

 

It sounds good, what exhaust system are you running?

 

Hi , Im glad that you like it

 

exhaust system is , 4-1 headers ( long pipes 42 mm diameter ) , rest of the system is inox line ( 60 mm diameter ) with 3 free flow mufflers 

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My G60 was on sterodis over the summer , so he received + 30-35 hp... :)

 

[url=http://s1156.photobucket.com/user/BeljoG60/media/image-a21980e2052763c3c091b8da02513ce1dcd7b7c50a447bc0f41ce420fce8141c-V_zpso6yghskr.jpg.html]image-a21980e2052763c3c091b8da02513ce1dc[/URL]

 

RSG65 from SLS...

 

[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC01165_zps4ug8jpcm.jpg.html]DSC01165_zps4ug8jpcm.jpg[/URL]

 

[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC01170_zpsnhthxyvg.jpg.html]DSC01170_zpsnhthxyvg.jpg[/URL]

 

reworked intake maniflod ...

 

[url=http://s1156.photobucket.com/user/BeljoG60/media/image-49e53c75699b41adbc748f0e231170728a09a97867a64c2634f337ada7cd99d9-V_zpsae9zzsf8.jpg.html]image-49e53c75699b41adbc748f0e231170728a[/URL]

 

[url=http://s1156.photobucket.com/user/BeljoG60/media/image-1844b62153ef9a5c6d8e2ba5028224de71107d24e9af3045246fb39e8f9d3268-V_zps3mexvuxs.jpg.html]image-1844b62153ef9a5c6d8e2ba5028224de71[/URL]

 

I tested 3 oem G60 Tb.. and each have boost leak on baypass plate, so I deceide to fix it... :)

 

[url=http://s1156.photobucket.com/user/BeljoG60/media/image-86fc011958b00d1a31a213c6943eff7890ddc9d47c22358fb50c26e63036c23c-V_zpszmrfpdrb.jpg.html]image-86fc011958b00d1a31a213c6943eff7890[/URL]

 

Custom intake, made adapter for BOV, Co pot.. and ISV..

 

[url=http://s1156.photobucket.com/user/BeljoG60/media/image-1ce1110f26b1fd8a2f8cfcd510998075cd84e4dbe50354984a7f655d83bfa96a-V_zps0cyu9z65.jpg.html]image-1ce1110f26b1fd8a2f8cfcd510998075cd[/URL]

 

New  cam, schrick 268/276 

 

[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC01177_zps57t39mtk.jpg.html]DSC01177_zps57t39mtk.jpg[/URL]

 

Adjustable vernier cam pulley

 

[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC01176_zpsf5nbp679.jpg.html]DSC01176_zpsf5nbp679.jpg[/URL]

 

Intake , 90mm and large K&N

 

[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC01179_zpsovp5spbr.jpg.html]DSC01179_zpsovp5spbr.jpg[/URL]

 

BOV..

 

[url=http://s1156.photobucket.com/user/BeljoG60/media/DSC01178_zpsnseu7hoe.jpg.html]DSC01178_zpsnseu7hoe.jpg[/URL]

 

 

ready for installation...

 

 

[URL=http://s1156.photobucket.com/user/BeljoG60/media/DSC01172_zps7vlh2nce.jpg.html]DSC01172_zps7vlh2nce.jpg[/URL]

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1.9L  RS2G65  ....

DSC01205_zpsdfprimms.jpg

DSC01201_zps2jsosuov.jpg

Frsit vw meet in 2016 ...

DSC01183_zpswqzoe1jr.jpg

DSC01181_zpsqi3bnzoa.jpg


G-Ladiator club.. 

DSC01204_zpsdsetk2r6.jpg


Car sounds fantastic, G-lader , toothet belt, BOV, exhaust..

Frist 500 km Im not push more 3000 rpm

 

 

BOV is working perfect, it is open all the time when the throotle is close, it is big so he can release the pressure from the system and G-lader. It is even less back-pressure than oem bypass, it have cool sound and what is most important I get rid of boost leak on oem baypass butterfly..

 

 

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Amazing car 

Amazing achievement well done fella.

That must have cost a serious amount of time & money.

Respect..

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On 07.05.2016. at 6:35 PM, andymac50 said:

Amazing car 

Amazing achievement well done fella.

That must have cost a serious amount of time & money.

Respect..

 

Thanks dude,

 

Yes it cost me a lot of money , time and lot of mine work and worries.

At the end im happy , engine pulls and sounds crazy  ...

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I'm trying to find an edition 1 to buy right now 

But i'm not having much or frankly any success.

Do you know of any for sale in your part of the world?

Cheers Andy.

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9 hours ago, andymac50 said:

I'm trying to find an edition 1 to buy right now 

But i'm not having much or frankly any success.

Do you know of any for sale in your part of the world?

Cheers Andy.

You are looking for G60 ed1 or could be 8/16v versions ?

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I'm looking for a G60 ED 1

It doesn't really matter about colour but it must have an original interior & a supercharged engine 

8v or 16v but i'd rather have an 8v i'm not looking for high power.

Thanks 

Andy

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Hi g60 freaks...

1.9l RsG65 drives good, made 3000 ks.

A few pictures from VAG meet in Croatia , my G65 take 3rd place in mk2 classe

 

20160626_095810_zpsbfjy6qto.jpg

and collection..

20160626_100636_zpsfbd5uayw.jpg

 

 

DSC01221_zpsfl2gzexj.jpg

 

DSC01220_zpsefs1d4qi.jpg

 

DSC_0012_zpsj5pjd0wm.jpg

 

DSC_0008_zpspvej7uwy.jpg

DSC_0006_zpsp6eu89hc.jpg

 

DSC_0014_zpsyredyutw.jpg

 

DSC_0016_zpsfvsedkof.jpg

 

Video to see how car goes ( not mapped yet, i drive on old  map foe 1.8l )

race vs Mk5 GTI ED30 dsg cca 350hp

 

 

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impressive work there. I like the bov conversion, how is it controlled? What opens and closes it?

 

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10 hours ago, carsciroccoman said:

impressive work there. I like the bov conversion, how is it controlled? What opens and closes it?

 

Thanks,

BOV is working very simple. When Tb is fully open , boost from intake maniflod close BOV ( with vacum, move the cylinder in bov and close ) and when throttle body is close,  there is no boost in intake maniflod and boost  which supercharger is push is move the cylinder in Bov and boost goes out.

Very simple and what is most important, there is no boost leak on oem g60 Tb..

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1.9L G65 in racing look ...

 

G65%20street%20race_zpszawy2igv.jpg

 

13458697_445068169036624_595592164778475

 

13528033_445068249036616_208620103252474

 

13483330_445071312369643_444916596844615

 

13497903_445067959036645_399843035326973

 

13495459_445068195703288_776542440108195

 timeslip  ( Im Sn 83 ):

20160618_214143_zpsaywyxebe.jpg

 

This was on old chip for 1.8L and g60 charger , we will se how it will be after remap...

 

Promo video for street race  :

 

 

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